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Mold Temperature Controller

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MOQ : 1 Piece

Mold Temperature Controller Specification

Type
Mold Temperature Controller

Theory
Temperature Control by Circulated Heat Transfer Medium

Capacity
6 L/min to 300 L/min

Exterior Material
Powder-Coated Steel

Interior Material
Stainless Steel SUS304

Insulation Material
Polyurethane Foam

Internal Size
Depends on Model (Compact to Large)

External Size
330 x 520 x 665 mm (Standard Model, varies with model)

Circulation System
Closed Loop Circulation with Pump

Heating System
Stainless Steel Electric Heater

Cooling System
High-Efficiency Plate Heat Exchanger (Water-cooled/ Air-cooled)

Controller System
Microprocessor PID Controller with Digital Display

Temperature Range
Ambient +5C to 180C (Standard), up to 350C (Special)

Weight
Approx. 40 kg to 120 kg (Model Dependent)

Cooling Method
Direct Cooling/Indirect Cooling

Color
Standard Grey/White/Housing Customization

Mobility
Caster Wheels for Easy Movement

Application
Plastic Injection, Die Casting, Extrusion, Chemistry, Pharmaceuticals

Alarm System
Overheat, Overcurrent, Water Shortage Alarms

Safety Feature
Automatic Fault Detection & Safety Interlock

Display Type
LCD or LED Digital Panel

Temperature Control Accuracy
1C

Connection Ports
Inlet/Outlet G1/2'' to G2''

Power Supply
AC 220V/380V, 50/60Hz

Pump Power
0.37 kW to 4 kW (Depends on Model)

Mold Temperature Controller Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10 Pieces Per Month

Delivery Time
8-10 Days

About Mold Temperature Controller

Mold Temperature Controllers are precision units used to regulate and maintain the temperature of molds in injection molding and other processes. They circulate heated or cooled fluid to ensure consistent mold temperature, improving product quality, reducing cycle time, and enhancing overall production efficiency.

Product specifications:

Application Injection Moulding
Heating Capacity36 kW
Max Temperature180 C
Pump Capacity40 L/min
Phase 3 Phase
Cooling Type Water Cooled

Precision Temperature Management

Experience unmatched temperature accuracy (1C) with our Mold Temperature Controller. Harnessing a microprocessor PID controller, it maintains optimal conditions required for high-quality manufacturing, preventing defects and ensuring consistent output across multiple applications.

Flexible Integration and Operation

With connection ports ranging from G1/2 to G2 and variable pump power (0.37 kW-4 kW), this controller seamlessly integrates into both compact and large-scale facilities. Its caster wheels ensure easy relocation for different production lines, supporting adaptable workflow requirements.

Enhanced Safety and Reliability

Prioritizing safety, the device incorporates overheat, overcurrent, and water shortage alarms along with an automatic fault detection system. The powder-coated steel exterior and stainless steel interiors ensure lasting durability, while efficient insulation helps maintain thermal stability.

FAQ's of Mold Temperature Controller:

Q: How does the Mold Temperature Controller maintain precise temperature control?

A: The controller uses a PID microprocessor system with a stainless steel electric heater and high-efficiency heat exchangers, circulating the heat transfer medium in a closed loop. This allows it to regulate and maintain the set temperature within an accuracy of 1C, ensuring consistent conditions during operation.

Q: What industries and processes can benefit from using this Mold Temperature Controller?

A: This controller is ideal for plastic injection molding, die casting, extrusion, chemistry, and pharmaceutical applications. It stabilizes mold temperature, which helps reduce cycle times, improve product quality, and minimize material waste across various industrial processes.

Q: When should the water supply or heat transfer medium be checked or replaced?

A: It's advisable to check the water supply or heat transfer medium before each production cycle. Routine inspections and maintenance schedules-typically every few months-help ensure uninterrupted operation and prolong component lifespan by preventing buildup or shortages.

Q: Where should the controller be installed for optimal performance?

A: Place the Mold Temperature Controller on a flat, stable surface near the equipment it will serve, ensuring easy access to connection ports. Thanks to its caster wheels, relocating the unit is convenient if production flow changes or maintenance is required.

Q: What is the process for handling an alarm or system fault?

A: If an alarm indicates overheat, overcurrent, or water shortage, stop operation and follow the digital display instructions. Inspect the related component, rectify the issue, and restart after the automatic safety interlock verifies system integrity. Regular monitoring and prompt responses reduce operational downtime.

Q: How does direct cooling differ from indirect cooling in this unit?

A: Direct cooling involves the heat transfer medium being cooled directly via the exchanger, while indirect cooling separates the cooling medium from the heat transfer medium. The system supports both methods, providing flexibility for different process requirements and improving thermal efficiency.

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Nitin PolymersGST : 27AFPPK9713G1Z2